Electrolyzer

Electrolyzer Solutions

Electrolysis is a promising option for carbon-free hydrogen production from renewable and nuclear resources. Electrolysis is the process of using electricity to split water into hydrogen and oxygen. This reaction takes place in a unit called an electrolyzer. Electrolyzers can range in size from small, appliance-size equipment that is well-suited for small-scale distributed hydrogen production to large-scale, central production facilities that could be tied directly to renewable or other non-greenhouse-gas-emitting forms of electricity production.

How Does it Work?

Like fuel cells, electrolyzers consist of an anode and a cathode separated by an electrolyte. Different electrolyzers function in different ways, mainly due to the different type of electrolyte material involved and the ionic species it conducts.

Polymer Electrolyte Membrane Electrolyzers

In a polymer electrolyte membrane (PEM) electrolyzer, the electrolyte is a solid specialty plastic material.

• Water reacts at the anode to form oxygen and positively charged hydrogen ions (protons).
• The electrons flow through an external circuit and the hydrogen ions selectively move across the PEM to the cathode.
• At the cathode, hydrogen ions combine with electrons from the external circuit to form hydrogen gas. Anode Reaction: 2H2O ? O2 + 4H+ + 4e- Cathode Reaction: 4H+ + 4e- ? 2H2

Fuel cells have several benefits over conventional combustion-based technologies currently used in many power plants and vehicles. Fuel cells can operate at higher efficiencies than combustion engines and can convert the chemical energy in the fuel directly to electrical energy with efficiencies capable of exceeding 60%. Fuel cells have lower or zero emissions compared to combustion engines. Hydrogen fuel cells emit only water, addressing critical climate challenges as there are no carbon dioxide emissions. There also are no air pollutants that create smog and cause health problems at the point of operation. Fuel cells are quiet during operation as they have few moving parts.

Alkaline Electrolyzers

Alkaline electrolyzers operate via transport of hydroxide ions (OH-) through the electrolyte from the cathode to the anode with hydrogen being generated on the cathode side. Electrolyzers using a liquid alkaline solution of sodium or potassium hydroxide as the electrolyte have been commercially available for many years. Newer approaches using solid alkaline exchange membranes (AEM) as the electrolyte are showing promise on the lab scale.

Solid Oxide Electrolyzers

Solid oxide electrolyzers, which use a solid ceramic material as the electrolyte that selectively conducts negatively charged oxygen ions (O2-) at elevated temperatures, generate hydrogen in a slightly different way.

• Steam at the cathode combines with electrons from the external circuit to form hydrogen gas and negatively charged oxygen ions.
• The oxygen ions pass through the solid ceramic membrane and react at the anode to form oxygen gas and generate electrons for the external circuit.

Solid oxide electrolyzers must operate at temperatures high enough for the solid oxide membranes to function properly (about 700^o-800^oC, compared to PEM electrolyzers, which operate at 70^o-90^oC, and commercial alkaline electrolyzers, which typically operate at less than 100^oC). Advanced lab-scale solid oxide electrolyzers based on proton-conducting ceramic electrolytes are showing promise for lowering the operating temperature to 500^o-600^oC. The solid oxide electrolyzers can effectively use heat available at these elevated temperatures (from various sources, including nuclear energy) to decrease the amount of electrical energy needed to produce hydrogen from water.